Fast Speed Auto Feeding Upright Racking Step Beam Box Beam Welding Machine

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Introduction

Working principle: The dedicated welding machine for shelf beams is used for automatic welding between shelf beams and connectors. PLC controls 4 welding guns to work simultaneously to weld the four sides of the beam. The welding guns use contour tracking welding technology, which has good welding effect, fast welding speed and beautiful welds. The machine connectors can be automatically clamped. After the beam is removed, the PLC control system automatically clamps the connectors to improve work efficiency.

Equipment composition:

The equipment mainly includes: frame components, PLC electrical control system, station flip components, welding gun lifting components, tooling components, welding gun profiling components, automatic clamping connector components, welding machine, etc.

Key Features of Auto-Feeding Beam Welding Machines:

  1. Automated Feeding System: Automatically feeds beams into the welding machine, which reduces manual handling, improves alignment, and ensures consistent placement.
  2. Welding Automation: Equipped with welding torches that are programmed to move along predefined paths. Typically supports submerged arc welding (SAW) or MIG/MAG welding, depending on the application.
  3. High Precision: The machine ensures precise welding and uniform quality by following programmed welding parameters.
  4. Positioning and Clamping: Uses automatic clamps and positioning tools to hold beams securely in place, maintaining alignment throughout the welding process.
  5. Speed and Efficiency: Increases production rates by automating repetitive tasks and reducing the time needed for setup and alignment.
  6. Programmable Controls: Advanced machines come with programmable controls that allow operators to set welding parameters, speeds, and feeding requirements.

How It Works:

  1. Beam Loading: The beam is loaded onto a conveyor or feeding system, which transports it to the welding area.
  2. Automatic Feeding: The beam is fed into position with precision, ensuring accurate alignment before welding begins.
  3. Clamping and Positioning: The beam is clamped in place to avoid any movement during the welding process, ensuring consistent weld quality.
  4. Welding: The machine’s welding torches follow the specified path along the joints of the beam, executing welds based on preset parameters.
  5. Continuous Feed and Weld: After one section is welded, the machine automatically feeds the next section, creating a continuous welding operation that minimizes downtime.
  6. Completion and Ejection: Once the welding is complete, the beam is ejected onto an exit conveyor or station.

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